A large bolted zinc-aluminium water tank standing on a concrete plinth
Tanks / Zinc-Alum

The bolted tank that outlasts carbon steel by 20 years.

A 55% aluminium, 43.5% zinc barrier coating that self-heals at cuts and shrugs off Kenyan humidity. Modular panels mean we can drop a 50 to 5000 cubic metre tank on your site without on-location welding.

50 to 5000 m³30+ year service life
Why this metallurgy

Carbon steel rusts. Stainless costs. Zinc-alum is the answer to both.

Bare carbon steel in Kenyan humidity reaches end-of-life in eight to twelve years. Even with paint and recoat cycles, you are looking at three full replacements over a thirty- year horizon, plus the downtime each one costs.

Stainless will outlast that timeline, but at three to four times the capital cost per cubic metre once you cross 200 cubic metres of capacity.

Zinc-alum sits in the middle. The 55% aluminium, 43.5% zinc barrier coating is a self-healing system: at any cut or scratch, the zinc sacrificially protects the steel underneath. Service life in unsheltered Kenyan conditions runs to thirty years and beyond, at a capital cost competitive with carbon steel above ~200 cubic metres.

Because the tanks are bolted from pre-coated panels, installation is faster than welded-steel equivalents and doesn't require certified site welding.

Specifications

The numbers that matter on procurement.

Panel material
Hot-dip zinc-aluminium steel (55% Al, 43.5% Zn, 1.5% Si)
Coating mass
150 to 200g/m²
Capacity range
50 to 5000
Diameter range
3 to 30m
Panel assembly
Bolted with EPDM gaskets, internal sealant on every seam
Liner options
EPDM food-grade, PVC for chemical-resistant duty
Roof options
Aluminium dome, conical fixed roof, or open-top
Service life, Kenya humidity
30+years
Installation footprint
Lower than welded-steel equivalent; modular delivery
Lead time, Kenya
6 to 10 weeks ex-works, plus on-site assembly
Versus carbon steel

The lifecycle math, in one table.

Initial cost is rarely the right way to spec a tank. We publish this because nobody else does, and because the conversation usually closes on the second number, not the first.

Initial cost (per m³)
Similar to carbon steel for ≥ 200 m³, higher for small tanks
Corrosion resistance
Excellent in Kenyan humidity; barrier coating self-heals at cuts
Service life (untreated)
30+ years vs 8 to 12 for carbon steel
Replacement cycles, 30 yr horizon
1 vs 3
Downtime saved, 30 yr horizon
~14 weeks of avoided reinstall labour
Repaintable
Not required; carbon steel needs recoat every 3 to 5 years
Modular expansion
Add rings to grow capacity in place
Common questions

What buyers ask before specifying zinc-alum.

How long does a zinc-alum tank actually last in Kenya?
In unsheltered Kenyan humidity, design life is 30+ years with no recoating required during the design life. The 55% aluminium / 43.5% zinc barrier coating is self-healing: at any cut or scratch, the zinc sacrificially protects the steel underneath, so service life does not depend on perfect surface preservation.
How does zinc-alum compare to carbon steel over 30 years?
Carbon steel runs to 2 or 3 full replacement cycles over a 30-year horizon, plus 12 to 20 weeks of accumulated recoat/replacement downtime. Zinc-alum runs to one install, zero recoats, zero replacement downtime over the same horizon. The capital premium is 15 to 25 percent at our typical 200+ m³ sizes.
How long does on-site assembly take?
Modular bolted-panel assembly avoids on-site welding entirely. A 500 m³ tank typically erects in 2 to 3 weeks on a prepared concrete plinth, with our supervisor on the install crew. Larger tanks scale proportionally; foundation prep happens in parallel with panel manufacture in Nairobi.
Can the tank be expanded after installation?
Yes. Capacity can be grown in place by adding bolted ring courses to the existing shell, subject to a structural review of the foundation. This is one of the reasons utilities and large feed mills choose zinc-alum over welded steel.